Load cells are used in many types of industries and in many situations. In many of these cases, it is important to know how they work and some tips for better use. Today we are talking about them in this short guide: What are the fields of application and tips for the best use of a load cell?
This device is mainly used to measure the weight of various goods and objects. Therefore, it is useful within many industrial and commercial areas. It is interesting, however, to know that load cells can even be used inside beverage or food vending machines. In these situations, the device is used to sort the packs and make sure that they are all at the same height despite the different weights. In general, the most common fields of application for the cells are as follows:
Load cells in the weighing field have different capacities and can measure from micrograms to tons.
Most of these devices have specific features and functionalities more or less peculiar. For this reason, before choosing a product of this type and using it, it is necessary to know its properties, operating modes and differences from other similar products.
These characteristics are especially important in terms of how the load cells are used and maintained. For example, some systems need to be cleaned every day and some also withstand particular stress or are able to operate under certain environmental conditions, while others do not. Therefore, it is essential to know in detail the device you are going to use.
In order to be sure that the cell can give optimal results, it is good practice to understand its range. It is also advisable to use the appropriate cleaning tools and products and use it only in an environment where it can operate well.
It should also be remembered that the material of which the load cells are made makes all the difference. In fact, for some people it is not recommended to use it in humid environments. For aluminium, on the other hand, it is suggested to avoid difficult weighing. Finally, it should not be forgotten that the preventive maintenance of weighing systems is always the best solution for those who want to save costs and count on the maximum efficiency of the devices.
The advice we have just shared in this article will help you select the best product for you and make the best use of it. Don’t forget, however, that the support of experts can be very important, especially during the selection process. It will be essential to prefer quality, durable, resistant, precise and functional products.
We at AEP transduscers offer you our many years of experience in the design and production of ATEX-certified measuring instruments and sensors. We can guarantee you individual advice and solutions, as well as the most suitable load cells for your business. Please do not hesitate to contact us for more information.
Nowadays, the company AEP transducers is known as one of the best in the field of production and sale of transducers, pressure gauges, dynamometers, electronic instrumentation for companies and much more. We are not saying this to boast, but just to tell you something about us.
Our company is located in Modena and operates in a very large factory, which exceeds 3000 square meters. Our staff focuses its attention on the continuous research of innovation and is constantly renewing our range of products, always offering the best to each customer.
We have come a long way to offer our customers solid guarantees and, to date, there are many reasons to choose us. Below we list five of them. If you test us, however, you will discover that we offer many other advantages that should not be underestimated.
Our great experience gained over the years has made AEP transducers a valid resource in the field of design and manufacture of measuring and calibration instruments. Our company has gained many years of experience in the production of certified sensors. Currently, we offer more than 200 consulting services per year on different types of applications. We can guarantee a competent and professional technical assistance, give you exhaustive answers and propose customized solutions.
Our customers come from all over the world. They rely on the precision and reliability of the devices we offer, but above all on the great quality we use in the production of our products.
The quality of the materials used in our factory is truly remarkable and allows customers to choose our technical solutions for their business. We are also able to provide a great technological innovation with regard to the instruments used for the sensors.
Despite the great quality of the products offered by AEP transducers, we still manage to keep prices affordable for everyone and very competitive for the sector we work in. This allows the end customer to count on a decidedly optimal quality-price ratio.
Another reason to choose us is this: the variety of products. Our expertise enables us to offer many different types of services, all of them of the highest quality, as well as a wide range of measuring products, equipped with advanced technology.
Finally, it is useful to underline that AEP transducers’ products are designed and manufactured entirely in the Modena plant. Our production is made in Italy, which leaves nothing to chance.
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Every year we invest a large part of our turnover in the production of increasingly technological products. Therefore, we have what it takes to optimise and simplify the various business activities. We at AEP transducers are looking forward to offering you customised, state-of-the-art solutions, from strain gauge sensors to electronic instrumentation and application software.
Load cells are a necessary tool for those who want to optimise their weighing systems. They are especially important in the industrial sector, where maximum precision and also easier weighing practice must always be guaranteed. They are also very useful in the field of mechanics.
In particular, these instruments are equipped with a strain gauge, a special element capable of understanding the flow rate and the maximum measurable value. Load cells are useful for detecting the possible presence of a mechanical deformation in an object. Let’s go to know some more details about these functional and interesting instruments.
As far as the operation of the load cells is concerned, you must bear in mind that these instruments emit a special signal proportional to the weight loaded. This signal is then translated into a real numerical value, made visible directly on a display.
There are many types of load cells available on the market, but the most popular are the electronic ones. However, you can also opt for hydraulic cells, which are perfect in many situations and industrial contexts. Compression cells are the most widely used in the industrial sector, due to their high ease of installation. It is important, however, to bear in mind that this type of cell is not particularly suitable for non-stable loads. The same applies to tension load cells, which are used in all those cases where the load is suspended and/or of large dimensions. There are also double shear cells, considered the most reliable for those who need an instrument capable of guaranteeing greater staticity and precision.
For those who need a high level of pressure in small loads, the right choice is the bending load cell. Pivot load cells, on the other hand, are more useful for accurately measuring the lifting force, where you may not have a support.
Finally, there are two other types of load cells. One equipped with off-center weighing, which guarantees precise weight even when the load is not located in the centre, and a universal one. The latter is ideal on all those occasions when it is necessary to measure forces in the opposite direction and ensures precise measurement throughout the entire process.
The load cells are part of the instruments and devices that you will find in our catalogue. In fact, we at AEP transducers have been involved in the production of these devices for years. We do this by guaranteeing the production of products that all meet the requirements of the OIML R60 (International Organization of Legal Metrology) standard. This standard establishes all the tests (temperature, humidity, barometric pressure, etc.) that the product must pass in order to fall within certain accuracy classes, such as C2, C3, C4 and more.
To guarantee these requirements to our customers, we have developed automatic direct weight machines, accredited by ACCREDIA in 1996, which are useful for model verification according to this standard. Our load cells are constantly checked during series production in order to guarantee precision and quality, but also continuous product improvement.